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The installation of the hand controls must consider:
Failure modes that would result in a short circuit, a broken spring(s), mechanical seizure, etc. that would result in not detecting the
release of a hand control
Severe contamination or other environmental influences that may cause slow response when released or false ON condition of the
hand control(s), e.g., sticking of a mechanical linkage
Protection from accidental or unintended operation (e.g., mounting position, rings, guards or shields)
Minimizing the possibility of defeat (e.g., hand controls must be far enough apart so that they cannot be operated by the use of one
arm — typically, not less than 550 mm (21.7") in a straight line, per ISO 13851
The functional reliability and installation of external logic devices
Proper electrical installation per NEC and NFPA79 or IEC 60204
When used in single-cycle or single-stroke mode, the machine control must provide an anti-repeat feature so that the operator must
release the two-hand control actuators after each machine cycle, before a new cycle can be initiated. In addition to the anti-repeat of the
machine control, the Safety Controller input(s) can also be used to halt a machine cycle and help in providing Anti-Repeat Control (see
Caution below).
CAUTION: . . . Install Hand Controls to Prevent Accidental Actuation
Total protection for the two-hand control system from “defeat” is not possible. However, the user is required by OSHA reg-
ulations to arrange and protect hand controls to minimize possibility of defeat or accidental actuation.
CAUTION: . . . Machine Control Must Provide Anti-Repeat Control
Appropriate anti-repeat control must be provided by the machine control and is required by U.S. and International
standards for single-stroke or single-cycle machines.
10.5.1 Two-Hand Control Separation (Safety) Distance
Both hand controls must be located far enough away from the nearest hazard point that the operator cannot reach the hazard with a hand
or other body part before the hazardous motion ceases. This is the “separation distance” (“safety distance”), and may be calculated as
follows.
WARNING: . . . Location of Touch Button Controls
Hand controls must be mounted a safe distance from moving machine parts, as determined by the appropriate
standard. It must not be possible for the operator or other non-qualified persons to relocate them. Failure to establish and
maintain the required safety distance could result in serious injury or death. so that the machine’s safety-related
control system interrupts the circuit to the machine primary control element(s), resulting in a non-hazardous condi-
tion.
Formulas for U.S. Installations Formula for EU-Certified Installations
For Part-Revolution Clutch Machinery where the machine and its
controls allow the machine to stop motion during the hazardous portion
of the machine cycle, use the following formula:
Ds = K x (Ts + Tr + Th)
The formula used to calculate the minimum safety distance
(S) from the nearest actuator to the danger zone is:
S = (K x T) + C
For Full-Revolution Clutch Machinery where the machine and its
controls are designed to complete a full machine cycle, once activated,
use the following formula:
Ds = K x (Tm + Tr + Th)
In all cases, where:
SC22-3/-3E Safety Controller Instruction Manual
P/N 133487 rev. C www.bannerengineering.com - tel: 763-544-3164 101
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