Banner SC22-3E Safety Controller with Ethernet Manual de usuario Pagina 10
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2.2 Applications
The Safety Controller can be used wherever safety modules are
used. The Safety Controller is well suited to address many types of
applications, including, but not limited to:
• Two-hand control with mute function
• Robot weld/processing cells with dual-zone muting
• Material-handling operations that require multiple inputs and by-
pass functions
• Manually loaded rotary loading stations
• Multiple two-hand-control station applications
• Lean manufacturing stations
• Dynamic monitoring of single- or dual-solenoid valves or press
safety valves
Figure 1. A palletizing application with multiple safeguard-
ing controlled by the Safety Controller
2.3 Design and Testing
The Safety Controller was designed for up to Category 4 PL e (ISO 13849-1) and Safety Integrity Level 3 (IEC 61508 and IEC 62061)
safeguarding applications. It has been extensively tested to ensure that it meets the UL, IEC, and ISO product performance requirements
for both safety functionality and operational reliability. This self-checking Controller incorporates:
• Redundant microcontrollers,
• Redundant input signal detection circuitry, and
• Redundant Safety Output control circuitry.
The safety circuit performance (e.g., categories) of a specific safety or safeguarding device(s) will be determined primarily by the devices
used and their interconnection to the Safety Controller.
See section 10 Input Device and Safety Category Reference on page 90 for specific information about integrating devices with the
Controller.
2.4 Components
The Safety Controller Starter Kit includes:
• 1 Safety Controller (model SC22-3 or SC22-3E)
• 1 set of removable terminals (choose screw or clamp type)
• 1 SC-XM1 external memory (XM) card
• 1 USB A/B cable (Ethernet models)
• 1 SC-XMP XM card programming tool (some models)
• 1 CD containing PCI software, instruction manual, and configuration tutorials (p/n 134534)
• 1 Quick Start Guide
Ethernet connection cables (for model SC22-3E) are user-supplied.
2.4.1 PC System Requirements
Operating system: Microsoft Windows® XP, Windows 2000, Vista®, Windows 7
SC22-3/-3E Safety Controller Instruction Manual
10 www.bannerengineering.com - tel: 763-544-3164 P/N 133487 rev. C
- Original Instructions 1
- Contents 2
- Contents 3
- 4 P/N 133487 rev. C 4
- Contents 5
- 1 About This Document 6
- 1.3 Standards and Regulations 7
- 1.4 Contact Us 8
- 2 Overview 9
- 2.1 Ethernet-Compatible Model 9
- 2.2 Applications 10
- 2.3 Design and Testing 10
- 2.4 Components 10
- 2.4.2 USB Connections 11
- 2.4.3 Ethernet Connections 11
- 2.4.4 SC-XMP Programming Tool 11
- 2.5.1 Onboard Interface (OBI) 12
- Accessing Fault Codes 14
- PCI Software Compatibility 15
- 2.6.2 Safety Outputs 16
- 2.6.3 Status Outputs 17
- 2.6.4 Virtual Status Outputs 17
- 2.7 System Settings 18
- 2.8 Internal Logic 19
- 2.9 Password Overview 20
- 3.3 Ethernet Cordsets 22
- 3.4 Interface Modules 22
- 3.5 Specifications 23
- 3.5.1 Dimensions 25
- 4 System Installation 26
- 4.1 Appropriate Application 26
- 4.3 Safety Input Devices 27
- SO1 SO2 SO3 28
- S = Simultaneous 29
- C = Concurrent 29
- Signal Change-of-State Types 30
- Signal Debounce Times 30
- 4.4 Non-Safety Input Devices 31
- 4.5 Input Device Resets 33
- 4.6 Safety Input Function 35
- 4.6.2 Two-Hand Control (THC) 36
- 4.6.3 Enabling Devices 36
- 4.6.4 Mute Function 37
- 4.6.5 Bypass Function 38
- 4.7.2 Safety Outputs 41
- Safety Input 42
- (ON-Delay) 42
- (OFF-Delay) 42
- (To SO 1A) 46
- (To SO 1B) 46
- 1A 1B 2A 2B 3A 3B A2 47
- 4.8 Status Outputs 50
- 4.9 Virtual Status Outputs 52
- 4.10 Commissioning Checkout 52
- 5.1.1 Configuration Tools 53
- 5.1.2 Build a Configuration 54
- Create a New Configuration 55
- Add an Input Device 55
- Finish the Configuration 57
- System Reset 59
- 5.1.4 Other Functions 60
- Export Documents 61
- Print Options 61
- Run Mode 63
- Configuration 63
- 6.2 Run Mode 64
- 6.3 Configuration Mode 64
- 6.3.3 Confirm Configuration 65
- 6.4 Edit Configuration 66
- 6.4.3 Outputs/System Settings 67
- 6.5 Add an Input 68
- 7.3.1 Run Mode Screen—OBI 72
- 7.4 Manual Reset 73
- 7.6 Reset Signal Requirements 74
- 8 System Checkout 75
- W1 W2 W3 W4 80
- 9.1 Cleaning 82
- 9 Troubleshooting 82
- 9.4 Recovering from a Lockout 86
- 9.5.1 Fault Log—PCI 87
- 9.5.2 Fault Log Recording—PCI 87
- 9.6.1 View Current Faults—OBI 88
- Device Name 89
- Fault Description 89
- Time Since Fault 89
- Fault Code 89
- Principles 90
- OFFON OFFON 91
- 10.2 Protective (Safety) Stop 92
- OpenOpen 95
- Open Open Open 96
- 24V 24V 24V 97
- 10.4 Optical Sensor 98
- 10.5 Two-Hand Control 100
- 10.6 Safety Mats 103
- Emergency Stop Hookup Options 108
- Category 2 E-Stop Circuit 108
- Category 3 E-Stop Circuit 108
- Category 4 E-Stop Circuit 108
- 10.8 Rope/Cable Pull 109
- S1 S2 S1 S2 111
- 10.9 Enabling Device 112
- ONOFF ONOFF 114
- Lockout/Tagout 115
- 10.11 Mute Sensor Pair 116
- Mute Device Requirements 117
- Inductive Proximity Sensors: 118
- 10.11.4 Mute Enable (ME) 119
- 10.11.5 Mute Lamp Output (ML) 119
- 10.11.7 Mute on Power-Up 120
- < 3s< 3s 122
- < 3s< 3s < 3s< 3s 123
- 11 Ethernet Reference 124
- 11.1 Ethernet Setting Access 124
- 11.3 Support Files 125
- Reserved 127
- 12 Glossary 128
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